Welcome to Star Design, LLC!

"From Idea to Ideal solution in thermoforming"

Our aim is to be an active and valued partner in manufacturing for our customers.

Set in the middle of the densely packed manufacturing locale of extreme Northern Indiana, we can utilize multiple resources to rapidly produce tooling for thermoformed parts and assemblies to meet or exceed our customer demands. We currently produce products for the automotive, light and heavy trucking, RV, HVAC, marine, aviation, agricultural and packaging industries.


Star Design offers thermoforming services to meet the needs of the most demanding customer.


Star Design offers blow-molding.

State of the art paint facility

Star Design can provide automotive tier 1 quality painting and finishing for TPO and ABS plastic components.

Trimming capabilities

Star Design is equipped with state of the art robotic trimming capabilities.